Job Category: Supply ChainJob Description:Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP (Production Part Approval Process), Supplier Quality Issues resolution). Escalate significant issues promptly and 'date to green' plan to appropriate managementConduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs
Support Capacity Purchase team in capacity studies interfacing with suppliers and Ford cross-functional teams
Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process) requirements
Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements
Drive Supplier Process capacity issues resolution as needed - Production constraint risk mitigation working with Ford and Supplier teams and manage “date to green” plan
Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
Review supplier Capacity Analysis Reports (CAR) for compliance to uplift capacity requirements
Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable
Drive Supplier manufacturing health chart compliance and support development of new health charts
Drive suppliers for Special process compliance with the support of STA Technical Specialists
Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health chart deployment, Supplier training as required.
Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility), Gage R&R (Repeatability and Reproducibility), etc.) as required
Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action
Drive compliance to all organizational and corporate training requirements and SIM process compliance.Responsibilities:Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP (Production Part Approval Process), Supplier Quality Issues resolution). Escalate significant issues promptly and 'date to green' plan to appropriate managementConduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs
Support Capacity Purchase team in capacity studies interfacing with suppliers and Ford cross-functional teams
Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process) requirements
Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements
Drive Supplier Process capacity issues resolution as needed - Production constraint risk mitigation working with Ford and Supplier teams and manage “date to green” plan
Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
Review supplier Capacity Analysis Reports (CAR) for compliance to uplift capacity requirements
Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable
Drive Supplier manufacturing health chart compliance and support development of new health charts
Drive suppliers for Special process compliance with the support of STA Technical Specialists
Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health chart deployment, Supplier training as required.
Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility), Gage R&R (Repeatability and Reproducibility), etc.) as required
Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action
Drive compliance to all organizational and corporate training requirements and SIM process compliance.Qualifications:Education / Knowledge
Educational Qualifications:
Bachelor's Degree: A degree in Electrical Engineering, Electronics Engineering, or a related field is typically required.
Technical Knowledge:
Electronics: Knowledge of electronic components. SMT Process.
Automotive Standards: Familiarity with automotive industry standards and regulations (e.g., IATF 16949, ISO 9001).
Software Proficiency:
Data Analysis Software: Experience with data analysis and reporting tools (e.g., Excel, statistical software). - Preferable
Simulation Tools: Familiarity with simulation tools (e.g., MATLAB, Simulink) for modeling and analyzing electrical systems. - Optional
Automotive Core Tools Knowledge:
Knowledgeable of Advanced Product Quality Planning (APQP), Failure Mode and Effects Analysis (FMEA), Control Plan, Measurement System Analysis (MSA), Statistical Process Control (SPC),Production Part Approval Process (PPAP), Root Cause Analysis (RCA),Lean Manufacturing Principles, Six Sigma, Design for Manufacturing and Assembly (DFMA), Supplier Quality Assurance, Quality Management Systems (QMS).
Key Experience: * Industry Experience:
Relevant work experience in electrical engineering roles, preferably in the automotive specifically Print Circuit Board Assembly (PCBA) process or related industries.
Project Management: Experience in managing engineering projects, including planning, execution, and monitoring.
2. Problem-Solving Skills:
Analytical Thinking: Strong analytical skills to identify issues, assess risks, and develop effective solutions. 8D Process, 6 Sigma.
3.Communication Skills:Interpersonal Skills: Strong communication and interpersonal skills to collaborate with cross-functional teams, suppliers, and stakeholders.4. Continuous Learning:
Industry Trends: Awareness of current trends and advancements in electrical engineering and automotive technologies.
Professional Development: Commitment to continuous professional development through training, certifications, and industry conferences.
